F-35 Flight Program, what next?
This was taken from LM site.
JSF Program
The System Development and Demonstration (SDD) phase of the F-35 JSF program started with the signing of the SDD contract in October 2001. First flight is scheduled for 2006. Delivery of the aircraft is scheduled to begin in 2009.
During the SDD phase, 23 aircraft (5 flying test aircraft and 8 ground-test aircraft) will be produced and tested for safety and effectiveness, and to verify the product the Lockheed Martin F-35 team proposed.
The JSF program is slated to produce a total of 2,593 aircraft for the United States' and United Kingdom's armed forces.
http://www.lockheedmartin.com/wms/findPage.do?dsp=fec&ci=15140&rsbci=11173&fti=0&ti=0&sc=400
The pdf file at the end of this post is taken from the JSF.mil site.
It is the latest presentation. I cannot cut and paste data to here because of the construction of the document. However, I have attached a copy of page 12 of the presentation showing an overview of the program. I will try to de-code it for you.
Top left AS PDR – That Air System (the whole aircraft) PDR – Preliminary Design Review. This is a key milestone that he design is sufficiently well defined to precede.
Near the dashed vertical line, that represents time now. There are three CDRs – Critical Design Reviews – one for each aircraft type (they are colour coded), CDR 1 for USAF= CTOL = F-35A, CDR2 for USMC = STOVL = F-35B, CDR3 for USN = CV = F-35C. These review confirm that everything is in place before commencing the next stage.
CTOL FF is the first flight (at the end of last week), however this development aircraft AA-1 that will be used for initial testing of the fundamentals of the aircraft operation.
CTOL is a production representative aircraft of the F-35A. The design of the F-35 has evolved so that this aircraft although included as an option is being constructed and be flown shortly after the STOVL production representative aircraft. Both scheduled for around the end of 2007 and the start of 2008. The CV (Carrier Version) first flight will be early in 2009.
The bars in the middle show that the test program will be divided into three bocks.
In each case the first phase will be DT & E - Development (or demonstration) Test & Evaluation – by industry. The second phase will be OT & E Operational Test & Evaluation – by the military. The work will be conducted on several aircraft (more of that later), of each variant and in each block of flying. Each aircraft will be used for a different aspect of the test program (i.e. engines, flight control systems, weapons etc).
The starts on the right marked IOC – Initial Operational Capability, is when the military units are stood up with a basis capability.
The green bars are the production phase, as usual commencing with Low Rate Initial Production (LRIP) contracts. At the beginning of each bar the LL means funding is released for the procurement of Long Lead items. Later in the bar the FF means Full Funding of the order. Obviously at the right hand end of each bar shows the variant produced by each LRIP contract (usually annual contracts).
The last bar is MYP1 Multi Year Production Contact 1 – EOQ - Economic Order Quantity – means procuring the components in quantities to get the best price break rather than just buying all you need for a one years production.
The contractor does not get all the money in one lump, for each contract, usually there is a payment plan based on the achievement on particular events, such 20% of contract value for placing orders for long lead items. 30% for delivery of each aircraft, a small percentage may be held back until acceptance by the customer. The components suppliers down the logistic chain are managed in the same way.
Having annual programme reviews enables everyone to know what is going and also to discuss and decided if changes are required and how they will be implemented.
Page 17 of the review provides more detail of the forth-coming milestones. It mentions that 5 STOVL & 3 CTOL centre fuselages are in assembly, reasonable because these will be the first variants to fly in just a little over a year’s time.
Further on different aspects of the aircrafts anticipated performance is reviewed. They are using “traffic lights” Red for OK Yellow for we have a slight problem and Red for major areas of concern. Using bars in this fashion “normalises” performance against required performance and avoids having to quote actual figures that may be classified.
At this stage there is only a lot of fat in the presentation explaining what the aircraft is all about, roles, tasks etc, because not much has actuary been demonstrated at this stage. When the test results start to come in this section gets thinned down. Later these aspects are reintroduced when the military evaluation phase is underway. Particularly when they state what went well and what needs to be improved. It is also the stage where we have to be careful about requirement creep, where the kit performs as on the box, but the operators have change their minds about what they want. This is where the manufactures Program Director has to hold to the company line, “if it works in accordance with the original requirement, tick the box and we will help you define what you would like changed, so that we can agree a change to the specification and negotiate a price”.
Being too helpful at this stage can delay programs for years.
A good tactic is to throw in a few phases like spiral development, ask a nearby team member to get him another drink and spot someone at the other end of the hall that you just have speak to immediately.
This review is worth reading. The 2006 review with out published in the new year and will be mush better, because the fun work has started.
F-35 Lightning II Program Briefing 26 Sept 2006-12-17
http://www.jsf.mil/downloads/documents/AFA Conf - JSF Program Brief - 26 Sept 06.pdf
Chris