Island Start for Royal Navy's World-Leading Carrier Comms System
Island Start for Royal Navy's World-Leading Carrier Comms System
A mock-up of an island superstructure that will house some of the most powerful ship-borne communication systems ever seen is being constructed on the Isle of Wight. Report by Steve Moore.
The launch of HMS Queen Elizabeth - the first of two new aircraft carriers - may be six years away, but work is progressing on a vital part of it deep in the heart of the Isle of Wight. When the vessel puts to sea she will break the mould in many ways, not least in her cost efficiency.
Central to her success - and that of the second carrier HMS Prince of Wales due in service towards the end of the next decade - will be her mission system. The system, which will use 1,740km of fibre optic cable and 14,000 items of equipment, underpins her war-fighting capability. It will support voice and data services needed to effect command and control along with management of aircraft and protection of the ship through sensors and radars.
A forest of radar and communication antennae, around 100 in all, will be grouped on the vessel's aft 'island', one of two superstructures to control ship and air traffic:
"The two carriers will be the most powerful communications platforms the Royal Navy has ever seen," said Commander Simon Petitt, combat system manager for the Queen Elizabeth class carriers. "In fact, by a factor of at least two of all UK vessels that have ever put to sea."
The two-island superstructure - separated by 85m of deck - is a cramped environment for mounting the equipment which includes communications antennae and aerials for radars and other devices such as the precision approach system to enable aircraft to find the ship. In particular, communication systems will be substantial for the carrier so that the ship can stay in contact with its aircraft, other ships in the task group, headquarters and land forces.
So work on this unique antennae arrangement to make sure all the systems work without adversely affecting each other has already begun. A team at BAE Systems Insyte electromagnetic environment facility at Cowes will begin installing each complex system on a mock-up of the aft island, due to be finished by local builders in a couple of months' time:
"The carriers will be a Heathrow-sized air traffic control centre, a complete airfield with a 1,500-person capacity office and with a full 1,500-person office IT system," said Steve Dowdell, mission system director with BAE Systems.
"They will be the first carriers to have a fully integrated mission system like this - and that includes US carriers too."
Work at Cowes is part of a £275m contract with BAE Systems for design and supply of the mission system. Building a replica of the island is designed to overcome problems which have historically emerged late in the programme when they are at their most costly to fix.
Extensive computer modelling has taken place but the aft island is being built to make sure the predictions and the real performance turn out the same:
"We have more than 200 bits of kit to integrate into the island so it's a complex environment we have to de-risk so we don't take up expensive time later," said Mr Dowdell. "We need to integrate early, little and often. The earlier you integrate the more time you have to fix problems, not six months before the end of the programme. Little and often means we can apply bits of kit incrementally - that's our mantra."
The island at Cowes represents the top 40 per cent of the aft island structure from 05 deck upwards. Above it all is a 17m pole mast, 37m above the deck and 60m above the waterline, with yet more communications kit including tactical air navigation, tactical data link and direction-finding equipment. It can be lowered hydraulically to allow HMS Queen Elizabeth to sail under the Forth road and rail bridges to get to Rosyth, the only suitable dry dock for the ship in the UK.
When completed, the island will take the equipment, much of it involving techniques and technologies new to the Royal Navy, in a phased programme. When tests have finished, the equipment will be removed and integrated onto the ship at Rosyth:
"This mock-up island will cost around £600,000. If we got things wrong it could cause weeks of delay and cost millions of pounds at the end of the programme, which is way more than the investment on this island," said Mr Dowdell. "The economics are a no-brainer; this is value added for the taxpayer."
Antennae installed will be platform equipment, tested, removed/ refurbished, stored and then delivered to Rosyth for installation on HMS Queen Elizabeth.
The primary test programme should confirm the viability of the topside arrangement by the middle of next year.
More platform equipment will be placed under the structure during 2010-2011 allowing requirements validation and trials activities to support wider mission system integration.
After the equipment is sent to Rosyth, the current plan is for the Cowes structure to be dismantled.
Some of the systems affected by the electromagnetic environment on the aft island (not all located on the aft island) include high frequency, UHF and VHF communications, Bowman, meteorological equipment, satellite television, direction-finding, tactical data link, tactical air navigation, navigation radar, international maritime satellite, Artisan medium range radar (also developed at Cowes), long range radar, identification friend or foe, precision approach radar, and satellite communications.
This report by Steve Moore was first published in the May 2009 issue of Desider - the magazine for Defence Equipment and Support.
Royal Navy