I went to the Astute launch and the new submarine is an unusual shape for an RN boat.
http://navy-matters.beedall.com/astute.htm
If you goto this link, it has a full explanation of everything Astute....
From CAD problems, to the US involvement in the programme.
Super Nimrod
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If any of you saw last weeks 'Coast' programme on the BBC, they visited the assembly shed at Barrow and took you aboard the current hull under construction which I think was Ambush ?. They wouldn't answer any technical questions though and you may depend that the film was vetted prior to broadcast. I did think it interesting though that they confirmed that the steel used was unique to the Astute sub and not used anywhere else."
I saw the episode your talking about & I hate to say it, I believe it to be a very simple answer about the steel.
Steel is manufactured in various grades, just like aluminum for aircraft.
Most products made from steel are constructed using cheap/standard, run of the mill steel, even the majority of ships hulls !
Astute however, uses steel that has probably had special treatments to make it denser, more robust to operate under the pressures of being deep under the sea & to fend off the corrosive effect from salt water.
These special process utilised in the manufacture will make the cost of the steel more expensive by possibly a factor of x20 - x30.
Additionally, the thickness of the steel used may also be another factor, making it "unique" to Astute.
Hope this helps.
Systems Adict