40mm you are still bound by the ballistics of the calibre and the size of the explosive. Rates of fire are pretty fast, but range and punch are still limited.
57mm you are getting into the sweet spot IMO. But 57mm is hard to fit as a secondary gun on modern ships. Although the Italians can often find a way to fit even multiple 76mm guns into these type of roles. Like the OPV. Say 12 are fitted, that is still a sizeable pool, IMO and viable, we have selected unique weapon systems in the past for fewer ships. These ships won't have a layered system, or a longer reach missile system.
40mm as a secondary gun would be nice, but are the ships we are building able to fit that type of gun? And where? Rear? Side? On these type of ships you do have a choice of SM-2/6 and ESSM/CAMM and 5" and existing CIWS (which are probably more about asymmetric threats and smaller drones). 40mm on a side secondary mount will have tight margins and will be tight for rounds.
I think we are moving away from just a wall of metal too. Goalkeeper never became popular. Radar and targeting and ammunition is getting better. More likely to successfully engage a target with less rounds.
Thanks again for everyone's feedback.
WWII analogy's have some merit and I too have looked into some of what worked and didn't.
Probably the main take from that era was like today it is better to get the archer rather than the arrows.
Also layers of defence provides redundancy.
For the missile age those ship layers now extend 100 plus Km's from the ship.
More if you have integral fixed wing Aircraft.
For missile defence you would want at least 99 % of the incoming missile destroyed way beyond the range of the ships guns.
What lurkers get through your next defence will be your secondary canons and a range of soft kill systems.
With fingers crossed and a prayer you want that cloud of shrapnel to blind and disable the control surfaces of the incoming missile.
You wont be able to fully stop the incoming kinetic mass, but you may be able to divert it short of the ship or to the side.
Acknowledging that most large ships will have a secondary gun, I just feel when you invest in such a weapon systems it should have scope to cover the full range of contingency's.
Something your 25 / 30mm typhoon type systems don't.
These systems are good for constabulary roles and are cheap.
They are a budget weapon
Keep them off major warships.
Quick question - Using Phalanx as its in service but it could be a 40 mm.
Supply Class have one Phalanx and two bushmasters.
Would you prefer this set up or two Phalanx/ 40 mm fore and aft with no bushmasters.
Both ship options still carry .50 cal as well ???????
Thoughts
Cheers S