US Air Force, WHITEMAN AIR FORCE BASE: The B-2 Spirit exceeded Air Combat Command's fully mission capable rate standard of 51 percent in June, a feat not achieved since September 2004.
Keeping the B-2 ready for war is an effort that requires the hard work and support of everyone who works on base, said Col. Bob Dulong, 509th Maintenance Group commander.
For a B-2 to be fully mission capable, or FMC, it must be capable of successfully completing its intended mission of striking an enemy without being detected by radar.
The criteria used to determine the FMC rate of an aircraft is known as the minimum essential subsystem listing, or MESL. The MESL is a detailed list of every subsystem that must be operational in order to determine the FMC rate of the aircraft.
Due in part to the aircraft's unique abilities, ACC recently changed the MESL criteria for the B-2 to more accurately reflect its low-observable status.
FILE PHOTO — The B-2 Spirit is a multi-role stealth bomber capable of delivering both conventional and nuclear munitions. A dramatic leap forward in technology, the bomber represents a major milestone in the U.S. bomber modernization program. The B-2 brings massive firepower to bear, in a short time, anywhere on the globe through previously impenetrable defenses. (U.S. Air Force photo by Bobbie Garcia)
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Using several modeling techniques, members of the 509th Maintenance Squadron Signature Diagnostics Flight and 509th Operational Support Squadron Survivability Flight developed the MESL to improve aircrew member's satisfaction with the outer coating of the B-2, Colonel Dulong said.
In addition to the policy change for deriving MESL criteria, airmen of the 509th MXS and Aircraft Maintenance Squadron also improved their maintenance practices.
During the past 18 months, Whiteman has received four aircraft with a new outer coating known as alternate high frequency materials, or AHFM. A B-2 with the new coating has surface panels that can be removed and reinstalled with a minimal amount of the low-observable coating needing restoration.
A B-2 in need of any low-observable maintenance without this new configuration would require several hours, or days, of down time due largely in part to the cure times of the chemicals associated with the repair, Colonel Dulong said. This new configuration allows the maintenance crews the opportunity to achieve mission success in a shorter time.
“Earlier this year we sent our B-2s to Nellis Air Force Base to participate in a military exercise,” Colonel Dulong said. “While preparing to go on a mission, one of the jets experienced a flight-control component failure during a launch sequence.
“Normally it would have taken several days to make the repair because the amount of time it takes to cure the special tapes and radar absorbing coating on the aircraft. However, because that was an AHFM-configured aircraft, the repair took less than two hours and the B-2 flew on another mission that same evening,” the colonel said.
Another maintenance action that has helped to increase the FMC rate of the B-2 is a temporary modification of a new windshield sealant of one aircraft. The sealant has lasted more than 300 hours of flying without any maintenance actions, a significant increase from the sealant currently used on the other B-2 s in the fleet. Once the analysis phase of the modification is complete, it is expected to be implemented fleetwide.
In addition to improved maintenance practices, there have also been improvements in the inspection process, Colonel Dulong said. The outer coating inspections have been based solely on visual inspection. A new program known as radio frequency diagnostics is currently in use to determine areas that require maintenance and to verify the completion of any maintenance actions.
Teamwork and improved communications between maintenance and operations has helped the wing quickly identify potential issues that might affect the B-2, said Chief Master Sgt. James Turner, the 509th Maintenance Group command chief.
“With both sides working together, we've been able to decrease the loss of valuable manpower and allow maintainers to quickly and effectively keep the B-2 mission ready,” Chief Turner said.